How Klil Doubled Output with AI-Powered Maintenance
With AnyMaint, Klil turned maintenance data into real-time action — and more than doubled output on a critical coating line.
Founded in 1950 and based in Karmiel, Klil employs approximately 350 people. The company is one of Israel’s leading manufacturers of advanced aluminum systems for windows, doors, and façades, serving residential, commercial, and industrial projects with a strong focus on quality and innovation.
The Challenge: Turning Maintenance into a Production Advantage
Klil operates in a complex manufacturing environment, with multiple production processes, advanced equipment, and an experienced long-standing workforce — many employees with decades of hands-on knowledge.
Like many traditional manufacturers, Klil faced maintenance and operational challenges that directly affected performance:
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Capturing professional knowledge that was held by individual employees
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Centralizing communication that was scattered across WhatsApp, Excel files, and other tools
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Supporting a multilingual workforce across Hebrew, Russian, and Arabic
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Improving real-time visibility into faults, maintenance actions, and their impact on production
Klil needed a solution that would work in the reality of the production floor: simple for employees to use, adapted to a multilingual workforce, and able to turn shop-floor information into clear maintenance actions — strengthening production performance, operational control, service quality, and profitability.
When Shop-Floor Knowledge Becomes Action with AI
One of Klil’s key challenges was low output on a critical coating line. When Ori Nachmias joined Klil in early 2025, he was tasked with significantly increasing the line’s output - and quickly identified maintenance management as one of the main bottlenecks.
With AnyMaint, Klil more than doubled the line’s output.
The key was adoption. Instead of forcing employees to use rigid forms or complex processes, AnyMaint enabled workers to report naturally, in free text and in their own language. AI helped turn those reports, updates, and shop-floor insights into structured maintenance data that teams could act on in real time.
“AnyMaint’s strength is its ability to turn information into action. The platform connects people, equipment, and data into a clear real-time process on the production floor, while making AI practical and accessible even in traditional manufacturing environments.
This is how innovation translates into measurable improvement in operational control, production performance, and business results.”
Ori Nachmias, VP Operations & Supply Chain, Klil
“AnyMaint is not just maintenance software — it is a communication platform for the production floor.”
Ori Nachmias, VP Operations & Supply Chain, Klil
By connecting people, equipment, faults, data, and actions in one clear process, AnyMaint gave Klil a practical AI layer for traditional manufacturing: simple enough for non-digital teams to use every day, and powerful enough to give managers better visibility, faster decision-making, and stronger operational control.
AnyMaint also helped Klil preserve professional knowledge that had previously been concentrated among experienced employees. Faults, solutions, and shop-floor updates became part of a growing organizational knowledge base - turning personal experience into shared knowledge that supports production performance, product quality, and service reliability.
What Klil Gained by Implementing AnyMaint
Doubled Output on a Critical Line
Through preventive maintenance managed in real time.
Improved Profitability
Better production performance, higher-quality customer service, and AI-based insights.
Practical Production Floor Innovation
Digital transformation and AI that work in real industrial conditions.
Communication into action
Connecting employees, equipment, and data for faster, more accurate decision-making.
At Klil, AnyMaint showed that successful digital transformation in traditional manufacturing does not come from adding more software features - it comes from systems people actually use, and from maintenance processes that directly support production performance.
For Klil, AnyMaint became more than a maintenance system. It became an operational communication layer, connecting teams, equipment, knowledge, and data in real time, and turning day-to-day shop-floor activity into a managed, visible process.
With AI that turns information into action, a simple way to document and share professional knowledge, and maintenance routines that became part of daily production management, AnyMaint helped Klil translate innovation into measurable improvement in operational control, production performance, service quality, and business results.
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